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Beverage Processing Technology

Explore key beverage processing technologies and operations to safely and efficiently produce a variety of beverages. ISBT members should contact julie@packagingschool.com to receive discounted member prices on Beverage Institute courses. ISBT Member Price: $995 (Save $350!)

What you will learn

This course provides a comprehensive look at beverage operations, covering everything from material receiving and blending to cold fill, hot fill, aseptic processing, pasteurization, and emerging technologies. You’ll also learn how operational management systems integrate these processes for efficient production. By the end, you’ll have the knowledge and skills to understand, optimize, and succeed in the dynamic beverage industry.

Course Objectives

Explore key beverage processing technologies and operations to produce safe and high-quality beverages.
Examine the steps from material receiving to final product management in beverage manufacturing.
Apply industry-standard methods like aseptic processing, HTST pasteurization, and high-pressure processing.
Analyze different beverage production processes to optimize efficiency and quality.
Integrate emerging technologies and operational systems to enhance beverage manufacturing practices.

Course Outline

1.0 Introduction

  • 1.1Welcome!(video)
  • 1.2Navigation Tutorial(video)

2.0 Material Receiving and Blending

  • 2.1Material Receiving(video)
  • 2.2Material Quality Testing(pdf)
  • 2.3Special Storage(multimedia)
  • 2.4Blending & Syrup Room Operations Part I(video)
  • 2.5Visualizing Blending Operations: A Graphical Overview(pdf)
  • 2.6Blending & Syrup Room Operations Part II(multimedia)
  • 2.7Key Points Recap(pdf)
  • 2.8Knowledge Check(quiz)
  • 2.9Resources(pdf)

3.0 Cold Fill

  • 3.1Beverage Production Facility Visual Map(pdf)
  • 3.2CSD Cold-Fill Process Basics(pdf)
  • 3.3Conventional Process Configuration (Process A)(video)
  • 3.4Optimized Process Configuration (Process B)(video)
  • 3.5CSD Cold-Fill Filling Basics(pdf)
  • 3.6Deaeration(multimedia)
  • 3.7Blending(video)
  • 3.8Cooling / Temperature Control(pdf)
  • 3.9Cooling Systems(video)
  • 3.10Carbonation(multimedia)
  • 3.11Cold Fill with Dimethyl Dicarbonate (DMDC)(video)
  • 3.12Key Points for Best Performance(pdf)
  • 3.13Knowledge Check(quiz)
  • 3.14Resources(pdf)

4.0 Aspetic

  • 4.1Fundamentals of Aseptic Processing and Packaging(video)
  • 4.2Low-Acid Canned Food Regulation(pdf)
  • 4.3Regulatory Terms: Commercial Sterility(pdf)
  • 4.4Regulatory Terms: Aseptic Zone(video)
  • 4.5Types of Aseptic Processing and Fillers(video)
  • 4.6Prerequisites to Validation(pdf)
  • 4.7What is Validation?(video)
  • 4.8FDA Validation—Aseptic Filler(pdf)
  • 4.9Package and Lid Sterilization(pdf)
  • 4.10LACF FDA Filling(pdf)
  • 4.11Key Points Recap(pdf)
  • 4.12Knowledge Check(quiz)
  • 4.13Resources(pdf)

5.0 HTST & In-Line Pasteurization

  • 5.1HTST / In-Line Pasteurization Process(pdf)
  • 5.2Microorganisms and Enzymes(video)
  • 5.3Factors Affecting Pasteurization Levels: Part 1(multimedia)
  • 5.4Factors Affecting Pasteurization Levels: Part 2(multimedia)
  • 5.5Most Common Contaminants in Juice(pdf)
  • 5.6Thermal Pasteurization Technologies Introduction(pdf)
  • 5.7Heat Exchange in a Pasteurizer(video)
  • 5.8Types of Pumps(pdf)
  • 5.9Ohmic Heating(video)
  • 5.10Key Points Recap(pdf)
  • 5.11Knowledge Check(quiz)
  • 5.12Resources(pdf)

6.0 High Pressure Process

  • 6.1What is High Pressure Processing?(video)
  • 6.2Global HPP Food Market(pdf)
  • 6.3The HPP Process(video)
  • 6.4Microbiology(multimedia)
  • 6.5Food Safety and Regulatory(pdf)
  • 6.6Importance of Formulation(multimedia)
  • 6.7General Packaging Guidelines(video)
  • 6.8Resources: Cold Pressure Council(pdf)
  • 6.9Key Points Recap(pdf)
  • 6.10Knowledge Check(quiz)
  • 6.11Resources(pdf)

7.0 Hot Fill

  • 7.1Hot-Fill Process: Gravity / Contact Filling Principles(pdf)
  • 7.2Hot-Fill Basics(video)
  • 7.3Critical Control Aspects of the Filler(pdf)
  • 7.4Operational Details(video)
  • 7.5Hot-Fill Process Flow Diagram(video)
  • 7.6Typical Process System Setpoints for Hot Fill(pdf)
  • 7.7Typical Hot-Fill Process System Components(video)
  • 7.8Key Points Recap(pdf)
  • 7.9Knowledge Check(quiz)
  • 7.10Resources(pdf)

8.0 Tunnel Pasteurization

  • 8.1Thermal Treatment Concept(video)
  • 8.2Construction Features(video)
  • 8.3Working Principle and Design(pdf)
  • 8.4Thermal Profile Calculation Parameters(pdf)
  • 8.5Cooling and Warming Tunnels(video)
  • 8.6Tunnel Options(pdf)
  • 8.7Treatment Pros and Cons(video)
  • 8.8Tunnel Water Quality(pdf)
  • 8.9Key Points Recap(pdf)
  • 8.10Knowledge Check(quiz)
  • 8.11Resources(pdf)

9.0 Retort

  • 9.1Low-Acid Beverage Definition and Need for Retort Thermal Processing(video)
  • 9.2Low-Acid Beverage Packaging Process Flow Chart(video)
  • 9.3Quality Parameters for Aluminum-Canned, Low-Acid Beverages(pdf)
  • 9.4Filler Equipment Needs for Aluminum Canned Low-Acid Beverages(video)
  • 9.5Thermal Processing Attributes for Low-Acid Beverages(pdf)
  • 9.6Thermal Processing Equipment—Historical and What Works(video)
  • 9.7Safeguards and Thermal Processing Benefits(pdf)
  • 9.8Key Points Recap(pdf)
  • 9.9Knowledge Check(quiz)
  • 9.10Resources(pdf)

10.0 Alternative / Emerging Processing Technologies

  • 10.1Introduction: Alternative / Emerging Processing Technologies(video)
  • 10.2Pasteurization Constraints: Traditional vs. Alternative Methods(video)
  • 10.3Exploring Alternative Processing Methods(multimedia)
  • 10.4Pulsed Electric Field (PEF)(video)
  • 10.5Key Points Recap(pdf)
  • 10.6Knowledge Check(quiz)
  • 10.7Resources(pdf)

11.0 Bottled Water

  • 11.1Bottled Water—Overview(video)
  • 11.2Bottled (Purified) Water Process(multimedia)
  • 11.3Bottled (Spring) Water Process(multimedia)
  • 11.4Disinfection, Filling, and Quality(video)
  • 11.5Packaging(video)
  • 11.6Key Points Recap(pdf)
  • 11.7Knowledge Check(quiz)
  • 11.8Resources(pdf)

12.0 Operation Management System

  • 12.1What is Operation Management?(video)
  • 12.2Planning and Execution(multimedia)
  • 12.3Software and Automation(multimedia)
  • 12.4Key Performance Indicators (KPI)(video)
  • 12.5Key Points Recap(pdf)
  • 12.6Knowledge Check(quiz)
  • 12.7Resources(pdf)

13.0 Final Summary: Connecting the Dots

  • 13.1Connecting the Dots(multimedia)
  • 13.2Processing Choices Summary Table(pdf)
  • 13.3Module Highlights(multimedia)
  • 13.4Final Exam Instruction(video)
  • 13.5Final Exam(quiz)
  • 13.6Resources(pdf)
  • 13.7Post-Completion Feedback(survey)
Instructor
Beverage Institute by ISBT®International Society of Beverage Technologists
121 Lessons
40 Videos
12 Hours
Buy now$13453-Month Access

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